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Blade Assembly
- Moldboard-16 Gauge high strength steel roll formed to a 14" radius, optional polycarbonate inserts or optional stainless steel inserts.
- Laser cut ribs and supports of high strength low alloy steel - robot welded to support steel component top and lower formed rails.
- Cutting edge system comprised of two ½" X 6" high carbon steel C1080 wing edges, with a center tower edge of flexible high density UV protected high abrasion resistant polymer.
- Cutting edges mounted with Grade 5 fasteners.
- Trip Springs- Two full load trip springs 2-5/16" OD X .438 diameter made of oil tempered spring steel attached with two 5/8" X 6" eyebolts.
- Tripping position is a full blade 50° angle and all position trip pattern with forward wing relief.
- Blade trip pivot is secured by two ¾" Grade 5 pivot locking pins through the lower tower assembly.
- Blade Guides- Two high visibility blade markers.
- Plowing angles are a full 30° left and right, full frontal position scoop to V position, and all angles in between. Wing functions are independent or in unison.
- Disc Shoes-Three special alloy abrasion resistant heavy duty cast shoes.
- Standard center deflector.
- Patented contour following power tower with 10° pivot for following uneven terrain.
Main Frame
- Formed side and rear channels of 2-1/2" X 2-1/2" X 5/16", and 2-1/2" X 2-1/2" X 1/4" steel, sandwiched with high strength low alloy plate and robot welded.
- Pump platform is a formed channel plate that is robot welded.
- Lift Mechanism- Robot welded high strength low alloy steel lift bar and bell crank assembly to provide for direct linkage to the plow A-frame for lifting and lowering plow assembly.
Power Tower
- Specially designed high strength low alloy steel center tower with 12" frontal push surface. Center wearstrip mounts to this tower and closes all gaps between tower and wings.
- One inch pivot wing connector pins.
- Adjustable contour stops to accommodate vehicle heights.
- Patented contour following floating head with 10° pivot allows for more consistent cutting edge contact on uneven terrain.
Vehicle Mounts
- Custom designed robotic welded high strength low alloy steel sub frames fastened with Grade 8 hardware for secure attachment to the vehicle frame, meeting all Federal Motor Vehicle Safety Standards (FMVSS).
- Attachment- A-frame is secured to the vehicle sub frame at three points utilizing three 3/4" diameter loop handle pins with spring clip pins.
Paint
- All snow plow components are prepped in a six or eight stage wash system, rinsed with phosphate and finally rinsed with reverse osmosis water for the ultimate in paint preparation.
- All snow plow components are powder painted using air to fluidize the powder and applied with a calibrated paint gun. Following the application of powder, components are uniformly processed through a gas fired oven where the parts are brought up to a pre-established temperature to assure proper adhesion and curing.
Hydraulics
- Electric solenoid activated valves.
- Electro-Hydraulic power unit consisting of a fixed clearance displacement gear pump with 2000 psi relief and direct tang driven by a 4-1/2" 12 Volt DC motor. Hydraulic power unit is protected by a removable polyethylene cover for protection from the elements.
- Pump with filter screen and return tube immersed in a polyethylene reservoir.
- Valve manifold is constructed of aluminum and contains six solenoid cartridge poppet calves for gravity system. Cushion relief valves are set at 2400 psi and has a changeable restrictor orifice to adjust plow drop speed.
- Hydraulic Cylinders- One 2-1/2" X 4" lift cylinder and two 2-1/4" X 9" angling cylinders each with a V packing, wiper ring and adjustable gland nut. All cylinders are connected to the hydraulic power unit with 1/4" 5000 psi rated hoses.
- Hydraulic power unit is controlled by a micro-processor based control. Plow functions can be performed independently or in unison.
- Hydraulic power unit is grounded to the vehicle negative circuit.
- Battery power cable is connected to a 150 amp thermo circuit breaker for protection.
- Hydraulic Fluid- Hydraulic fluid is low temperature, anti-foam, air craft quality hydraulic fluid with a pour point of -70 degrees Fahrenheit.
Hydraulic Down Pressure System Option
- Hydraulic Down Pressure units would utilize the same specifications as above with the addition of two cartridge poppet valves, a relief valve and an electric pressure switch. Use of hydraulic down pressure system is selected by the operator and does not operate without being selected.
Light Kit
- Rectangular dual beam halogen headlamps with combination park and turn signals.
- Vehicle specific pre-wired harness with plug in adapter to eliminate headlamp wire splicing.
- Plow and vehicle headlights are automatically selected through a relay system.
- Heavy duty flasher (when required).
- FMVSS 108 compliance for lights.
- Light kit is fully removed from the vehicle as part of the snowplow assembly leaving a clean vehicle profile.
Snow Plow Removal
- All snow plow components are removed as one assembly from the vehicle by disconnecting mounting pins and harnesses, leaving a clean vehicle profile.
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